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Archived
News
Idle Speed Control - Don't stand idle?
August 2011
The automotive fuel injection system has gone through
many changes since it was first introduced many years
ago. One of the areas that has transformed from a basic
mechanically operated heat controlled to a fully electric
motorised control operation is the engine idle speed
monitoring and operating system.
The common types found on many of the vehicles driven
on our roads may be categorised as:
- AAV-Auxiliary Air Valve - Coolant or electrically heated
- IAC- Idle Air Control - ECU Controlled
- Idle Actuator - physically opens throttle
- Stepper Motor- ECU Controlled
- Stepper motor combined with AAV
- Electronic Throttle Body System (not covered in this article)
In this article we are going to concentrate on the "ECU
controlled" idle system so we can better understand the
variable operating principles of these systems.
IAC – Idle Air Control
This is a widely used system in the industry and its
characteristics are common on most vehicles. These
include:
- It has a spring return to base position when in a
NOT activated position, or when disconnected.
- It is generally duty cycle pulsed by the ECU
- They are subject to carbon build up and causing the valve to stick in various positions
- Vehicle must have the correct unit fitted to operate correctly, many look similar.
There are common faults that occur in IAC's, including:
- Idle speed high or low due to IAC valve sticking or internal electrical fault
- High idle speed generally causes engine fluctuations at idle. (Hunting)
IDLE Actuator System
This system is ECU controlled and physically operates
the throttle valve – even though it was used on a few
earlier models it is not an extremely common unit.
Common characteristics include:
- Base idle adjustment is critical for correct operation
- Correct (TPS) throttle position sensor adjustment is also critical
- Any physical binding / sticking will affect RPM
Step it up!
Typical Stepper Motor Operation
This is a commonly used system found in vehicles from
all corners of the world.
An example of this ECU controlled system is the
common GM type stepper motor. The ECU operates this
unit in small steps starting from zero where the pintle
has extended and completely closed the air by pass.
The ECU will then operate the stepper motor up to 255
steps, fully retracting the pintle. The desired stepper
motor position for "idle" is based on:
- Coolant temperature
- Actual RPM
- Engine Load
- Battery voltage
A typical VX Commodore 6 Cyl ECU stepper motor hot
idle reading is approximately 25 steps. If the steps are
excessive this would indicate a dirty throttle body or
Typical earlier type IAC without internal electronics
Typical mid 2000 later IAC with internal electronics
Idle Activator
similar causing the ECU to retract the pintle to
compensate and allow more air. Note: Disconnecting the
harness plug will lock the pintle into that position until
reconnected.
Stepper Motor Assembly integrated with AAV
Many stepper motor assemblies incorporate 4 winding
phases that are controlled by the ECU and a coolant
temperature controlled wax pellet type AAV for total idle
air control. e.g. N16 Nissan Pulsar and a variety of
Mitsubishi vehicles.
The ECU generally operates 2 windings in sequence to
alter air quantity. The mechanical AAV allows for air by
pass when the engine coolant is cool and reduces this
air by-pass as the engine heats up.
Common faults with this system
- Stepper motor windings open / short circuit.
- Corrosion of the alloy housing may allow coolant to enter the motor windings. This can cause extreme current flow in the circuit and damage the ECU (IAC circuit).
General Precautions
It is important when dealing with all these systems to
understand that there are external factors affecting their
operation. e.g. Vacuum leaks.
The base idle settings are also important to ensuring a
smooth deceleration to idle operation. Vehicle stalling is
common when the base idle is incorrectly set. In many
cases a manufacturer's procedure (e.g. bridging
electrical connections) must be performed to ensure the
correct positioning of the IAC motor / pintle, prior to any
adjustments being carried out at the throttle body.
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